Prediction of the Shelf Life of Fried Crispy Dates by Combining Two Packaging Materials with Vacuum Storage
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摘要: 为探究低温油炸脆枣贮藏过程中品质劣变规律,采用PET真空包装、PET真空+脱氧剂包装、铝箔真空包装、铝箔真空+脱氧剂四种包装方式,分析不同贮藏温度(25、35、45 ℃)下酸价和过氧化值的变化,结合Arrhenius公式建立低温油炸脆枣货架期的预测模型。结果表明:不同贮藏温度下四种包装方式的油炸脆枣的酸价、过氧化值呈上升趋势,25 ℃变化速率低。从包装效果来看,铝箔真空+脱氧剂包装方式油炸脆枣的氧化速率最低(酸价动力学模型K值=0.0131,过氧化值动力学模型K值=0.0147),预测货架期模型R2>0.90,拟合度良好,货架期预测值模型误差小于10%。通过比较不同包装方式真空低温油炸脆枣的品质变化,铝箔真空+脱氧剂包装效果最佳,该包装方式下常温贮藏60 d,酸价上升了0.322 mg/g,过氧化值上升了0.026 g/100 g,预测货架期达180 d。Abstract: In order to investigate the deterioration of the quality of low-temperature fried crisp dates during storage, four packaging methods, including PET vacuum packaging, PET vacuum+deoxidiser packaging, aluminium foil vacuum packaging and aluminium foil vacuum+deoxidiser packaging, were used to analyse the changes of acid value and peroxide value at different storage temperatures (25, 35 and 45 ℃) and to establish a prediction model for the shelf life of low-temperature fried crisp dates by combining the Arrhenius formula. The results showed that the acid value and peroxide value of fried crispy dates in the four packaging methods showed an increasing trend at different storage temperatures, with a low rate of change at 25 ℃. In terms of packaging effect, the lowest oxidation rate was observed in the aluminium foil vacuum+deoxidiser packaging method (K value = 0.0131 for acid value kinetic model and K value=0.0147 for peroxide value kinetic model), and the R2 of the predicted shelf-life model was >0.90, with a good fit and the model error of the predicted shelf-life value was less than 10%. By comparing the quality changes of vacuum and low-temperature fried crispy dates in different packaging methods, the best result was obtained with the aluminium foil vacuum+deoxidiser packaging, which increased the acid value by 0.322 mg/g and peroxide value by 0.026 g/100 g for 60 days at room temperature, and the predicted shelf life reached 180 days.
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Key words:
- fried crispy dates /
- storage temperature /
- packaging method /
- acid value /
- peroxide value /
- kinetic model /
- shelf life
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图 1 PET真空和PET真空+脱氧剂包装的油炸脆枣在不同贮藏温度下酸价的变化
Figure 1. Changes in acid value of fried crispy dates packed in PET vacuum and PET vacuum+deoxidiser at different storage temperatures
注:(a)为PET真空包装,(b)为PET真空+脱氧剂包装;图3同。
图 2 铝箔真空和铝箔真空+脱氧剂包装的油炸脆枣在不同贮藏温度下酸价的变化
Figure 2. Changes in acid value of fried crispy dates packed in aluminium foil vacuum and aluminium foil vacuum+deoxidiser at different storage temperatures
注:(c)为铝箔真空包装,(d)为铝箔真空+脱氧剂包装;图4同。
表 1 四种包装方式常温25 ℃贮藏60 d水分含量和水分活度的变化
Table 1. Changes in moisture content and water activity of the four packaging methods stored at room temperature 25 ℃ for 60 days
包装方式 贮藏时间(d) 水分含量(%) 水分活度 PET真空 0 7.95±0.07 0.166±0.003 60 7.97±0.02 0.173±0.005 PET真空+脱氧剂 0 7.95±0.07 0.166±0.003 60 7.97±0.01 0.171±0.005 铝箔真空 0 7.95±0.07 0.166±0.003 60 7.96±0.01 0.170±0.004 铝箔真空+脱氧剂 0 7.95±0.07 0.166±0.003 60 7.96±0.01 0.169±0.004 表 2 不同包装方式、贮藏温度条件下油炸产品酸价随贮藏时间变化的回归方程
Table 2. Regression equation for the change in acid value of fried products with storage time under different packaging methods and storage temperatures
包装方式 温度
(℃)回归方程 K值 R2 货架期
(d)PET真空 25 Ln(AV)=0.0158t−1.3487 0.0158 0.9904 154 35 Ln(AV)=0.0223t−1.3044 0.0223 0.9891 107 45 Ln(AV)=0.0383t−1.3771 0.0383 0.9843 64 PET真空+
脱氧剂25 Ln(AV)=0.0137t−1.3844 0.0137 0.9603 181 35 Ln(AV)=0.0176t−1.3445 0.0176 0.9922 138 45 Ln(AV)=0.0350t−1.4050 0.0350 0.9871 71 铝箔真空 25 Ln(AV)=0.0156t−1.3389 0.0156 0.9823 156 35 Ln(AV)=0.0193t−1.3305 0.0193 0.9920 125 45 Ln(AV)=0.0328t−1.4134 0.0328 0.9848 76 铝箔真空+
脱氧剂25 Ln(AV)=0.0131t−1.3903 0.0131 0.9522 189 35 Ln(AV)=0.0152t−1.3398 0.0152 0.9928 160 45 Ln(AV)=0.0325t−1.4318 0.0325 0.9809 77 注:t为货架期,d;表3同。 表 3 不同包装方式、贮藏温度条件下油炸产品过氧化值随贮藏时间变化的回归方程
Table 3. Regression equation of peroxide value of fried products with storage time under different packaging methods and storage temperature conditions
包装方式 温度
(℃)回归方程 K值 R2 货架期
(d)PET真空 25 Ln(POV)=0.0176t−4.0224 0.0176 0.9903 149 35 Ln(POV)=0.0221t−3.8068 0.0221 0.9598 109 45 Ln(POV)=0.0344t−3.7146 0.0344 0.9298 67 PET真空+
脱氧剂25 Ln(POV)=0.0156t-4.0284 0.0156 0.9840 169 35 Ln(POV)=0.0205t−3.8659 0.0205 0.9789 120 45 Ln(POV)=0.0333t−3.7887 0.0333 0.9457 72 铝箔真空 25 Ln(POV)=0.0162t−3.9928 0.0162 0.9756 160 35 Ln(POV)=0.0194t−3.8373 0.0194 0.9618 126 45 Ln(POV)=0.0337t−3.8336 0.0337 0.9825 72 铝箔真空+
脱氧剂25 Ln(POV)=0.0147t−4.0434 0.0147 0.9718 180 35 Ln(POV)=0.0202t−3.9207 0.0202 0.9965 125 45 Ln(POV)=0.0324t−3.8719 0.0324 0.9721 76 表 4 四种包装方式的油炸脆枣货架期预测模型
Table 4. Shelf-life prediction model for fried crispy dates in four types of packaging
包装方式 指标 线性回归方程 回归系数R2 货架期模型 PET真空 酸价 y=−4187.9x+9.8624 0.9792 ${\rm{SL}} = \frac{{{\rm{Ln}}({\rm{AV}}) - {\rm{Ln}}({\rm{A}}{{\rm{V}}_0})}}{{{{\rm{e}}^{9.8624 - \frac{{4187.9}}{{\rm{T}}}}}}} $ PET真空+
脱氧剂y=−4424.6x+10.474 0.9236 ${\rm{SL}} = \frac{{{\rm{Ln}}({\rm{AV}}) - {\rm{Ln}}({\rm{A}}{{\rm{V}}_0})}}{{{{\rm{e}}^{10.474 - \frac{{4424.6}}{{\rm{T}}}}}}} $ 铝箔真空 y=−3507.1x+7.5475 0.9343 $\rm{\rm{SL}} = \frac{{Ln(AV) - Ln(A{V_0})}}{{{{\rm{e}}^{7.5475 - \frac{{3507.1}}{T}}}}} $ 铝箔真空+
脱氧剂y=−4276.6x+9.9053 0.8570 ${\rm{SL}} = \frac{{{\rm{Ln}}({\rm{AV}}) - {\rm{Ln}}({\rm{A}}{{\rm{V}}_0})}}{{{{\rm{e}}^{9.9053 - \frac{{4276.6}}{{\rm{T}}}}}}} $ PET真空 过氧
化值y=−3166.3x+6.5419 0.9599 $ {\rm{SL}} = \frac{{{\rm{Ln}}({\rm{POV}}) - {\rm{Ln}}({\rm{PO}}{{\rm{V}}_0})}}{{{{\rm{e}}^{6.5419 - \frac{{3166.3}}{{\rm{T}}}}}}} $ PET真空+
脱氧剂y=−3584.3x+7.8231 0.9684 $ {\rm{SL}} = \frac{{{\rm{Ln}}({\rm{POV}}) - {\rm{Ln}}({\rm{PO}}{{\rm{V}}_0})}}{{{{\rm{e}}^{7.8231 - \frac{{3584.3}}{{\rm{T}}}}}}} $ 铝箔真空 y=−3453.8x+7.3974 0.9104 $ {\rm{SL}} = \frac{{{\rm{Ln}}({\rm{POV}}) - {\rm{Ln}}({\rm{PO}}{{\rm{V}}_0})}}{{{{\rm{e}}^{7.3974 - \frac{{3453.8}}{{\rm{T}}}}}}} $ 铝箔真空+
脱氧剂y=−3739.1x+8.2919 0.9829 $ {\rm{SL}} = \frac{{{\rm{Ln}}({\rm{POV}}) - {\rm{Ln}}({\rm{PO}}{{\rm{V}}_0})}}{{{{\rm{e}}^{8.2929 - \frac{{3739}}{{\rm{T}}}}}}} $ 注:T为绝对温度,K。 表 5 四种包装在25 ℃贮藏条件各指标预测值与真实值的对比
Table 5. Comparison of predicted and true values of each indicator for the four packages at 25 ℃ storage conditions
包装材料 贮藏时
间(d)酸价(mg/g) 过氧化值(g/100 g) 预测值 实测值 相对误
差(%)预测值 实测值 相对误
差(%)PET真空 15 0.329 0.322 2.17 0.023 0.022 4.55 30 0.417 0.414 0.72 0.030 0.031 3.23 45 0.529 0.514 2.92 0.040 0.041 2.44 PET真空+
脱氧剂15 0.308 0.300 2.67 0.022 0.021 4.76 30 0.378 0.366 3.28 0.028 0.027 3.70 45 0.464 0.453 2.43 0.036 0.037 2.70 铝箔真空 15 0.331 0.316 4.75 0.024 0.023 4.35 30 0.419 0.415 0.96 0.030 0.029 3.45 45 0.529 0.511 3.52 0.038 0.037 2.70 铝箔真空+
脱氧剂15 0.303 0.303 1.34 0.022 0.021 4.76 30 0.369 0.369 3.65 0.027 0.026 3.85 45 0.449 0.449 2.75 0.034 0.033 3.03 -
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